Checking every item of production at full output speed is almost impossible using manual checking methods. Welcome the the new VS270 Vision inspection station to Visy Technology Systems. The VS270 can ensure your products meet the highest of industry standards by analysing your products for defects or imperfections.

The new VS270 Vision Inspection station is a turn key product inspection platform. The system consists of a vertical enclosure which houses all system electrics, vision camera and lighting. The unique cutaway housing for the vision components provides an effective mounting design, provides environmental protection and helps to constrain the overall footprint of the structure.  The heavy duty base of the system supports both the vision system enclosure and product conveyor.  The dimensions of the conveyor are determined by the requirements of the application which may demand a narrow conveyor for small packages or a wider conveyor for heavy cartons.

The VS270 includes a provision for the mounting of a product printer. depending on the application this may be a high resolution carton printer such as a HSAJET / ESJET or a fast dry date coder such as Hitachi UX.  The product is printed prior to the entry into the vision stage. When it reaches the vision stage the camera captures an image and the analysis of the image by the Visyon controller begins.

The Visyon controller is mounted in the front panel of the cabinet it can be configured to inspect many different quality elements on the package.  Common inspections tasks involve the verification of print human readable data.  The ink jet printer is instructed by the controller to print a certain date and description and the vision system captures an image after printing to verify that the printer is working correctly and printing legible accurate data.

If the vision inspection controller determines that the printed data is not correct or missing then a reject signal is given to an integrated reject arm. The arm will push the offending product off the conveyor for manual processing.

The Visyon controller acts as the primary operator interface for the system. The user can select a new product from the menu and request that the system activate the ink jet printer to begin printing the new information and signal the vision system to begin checking for the quality and accuracy. In built alarms will alert operators to rejects drawing their attention to defects which can be corrected before the system is reset.

The VS270 can be optioned to inspect a single product side, opposite sides and up to four product sides if required.

On line detection can prevent costly rework or recalls and by lowering the incidence of defect product entering the market reduce customer complaints and help protect your brand image.